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CropEnergies buys stake in ethanol-to-ethylene start-up

CropEnergies buys stake in ethanol-to-ethylene start-up
Ball-and-stick model of the ethylene (ethene) molecule, C2H4, the world's most produced chemical intermediate (image courtesy Ben Mills).

Germany-headed ethanol major CropEnergies AG, a Südzucker Group company has announced that it has acquired a 50 percent stake in the Dutch start-up for biobased chemicals Syclus BV. The goal is to build an industrial-scale plant for the production of renewable ethylene from renewable ethanol.

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Founded in 2021 by a group of professionals from the chemical industry, Syclus’ vision is to become a leading producer of 100 percent bio-based, renewable ethylene for use as a sustainable alternative with a low carbon footprint to fossil oil and gas-based ethylene.

Ethylene is a basic chemical usually made from fossil oil and gas and is widely used in the chemical industry in particular for plastics and polymers used in everyday products.

Major applications of ethylene-based plastics and polymers include packaging, building materials, automotive applications, paints, adhesives, fibers, and clothing.

Historically, European demand for ethylene is approximately 20 million tonnes per annum.

Ethylene made from renewable ethanol provides a fast, secure, affordable, sustainable, and impactful option to fulfill society’s continued demand for plastics and its ambition for net zero greenhouse gas (GHG) emissions.

Develop industrial-scale plant

The initial investment volume of EUR 1.8 million will go towards the development of the future industrial-scale ethanol-to-ethylene plant.

Syclus will work out the technical and economic viability of producing renewable ethylene at Chemelot Industrial Park, Geleen, the Netherlands not least in discussions with potential clients.

Chemelot Industrial Park is connected to the European pipeline network for ethylene while various users of the chemical also have production facilities at Chemelot.

This is one of the quickest routes to make a large impact on the sustainability of the chemical industry now. There is a perfect fit with the infrastructure at Chemelot and their ambitions, commented Joris van Willigenburg, Founder of Syclus.

Assuming a positive result, basic engineering is scheduled to start in late 2023. Syclus plans on building a plant with an annual production capacity in the range of 100 000 tonnes, starting production in 2026.

This would require an investment of EUR 85 – 100 million.

With CropEnergies, we are gaining a financially strong and important strategic partner who is recognized as one of Europe’s leading sustainable ethanol producers with excellent knowledge of the supply chain. We are looking forward to embarking on this journey together for a greener future, said Igor Hensing, CEO of Syclus.

Part of CropEnergies “strategic realignment”

For CropEnergies, the investment in Syclus is a further step in the implementation of the company’s strategic realignment launched in 2021.

So far, CropEnergies has mainly produced renewable ethanol as a climate-friendly, domestic fuel substitute as well as food and animal feed products.

As part of the diversification strategy, the focus in the future will be on the defossilization of other sectors of the economy in addition to the megatrend of extensive defossilization of mobility.

Producing renewable ethylene from our sustainable ethanol is a great way to make the chemical sector independent from fossil resources. With Syclus we have found partners who bring to the table extensive know-how and experience in the production of base chemicals and who share our vision of developing sustainable products made from biomass that contribute to a climate-friendly world, said Dr Stephan Meeder, CEO of CropEnergies.

The Chemelot strategy is aiming to become the first fully circular chemical park in Europe by switching to 100 percent renewable feedstock and electrification of our production processes. That Syclus is planning to produce sustainable ethylene based on renewable ethanol fits perfectly in our strategy. Especially since ethylene is used by several companies at Chemelot to produce widely used synthetic materials, which will become circular too by using the sustainable ethylene from Syclus. With Syclus we take another significant step towards the climate neutrality of Chemelot. In particular, I am very proud since Syclus has been founded by entrepreneurs working at Chemelot, commented Loek Radix, Executive Director at Chemelot Industrial Park.

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